Custom DC Connector Solutions

Custom DC Connector Manufacturer

Professional OEM/ODM services with MOQ from 100 pieces. Fast 7-15 days delivery, complete customization capabilities, and 20+ years manufacturing expertise for your DC connector projects.

DC Connector Products
100+
Min Order Qty
7-15
Days Delivery
20+
Years Experience

Your Trusted DC Connector Supplier

With ISO9001:2015 & ISO14001:2015 certifications, 20+ years manufacturing experience, and dedicated international business team, XiangOu Solar serves global markets with comprehensive after-sales support and quality assurance.

ISO Certified

ISO9001:2015 & ISO14001:2015 quality management systems

Global Markets

Serving customers across North America, Europe, and Asia-Pacific

Expert Team

Dedicated international business and technical support teams

Full Warranty

Comprehensive after-sales support with quality guarantee

Explore Our DC Connector Series

MC4 Solar Connectors

MC4 Solar Connectors

IP67 waterproof, 1000V/30A rated, TUV certified. Perfect for residential and commercial solar installations with secure locking mechanism.

Voltage: 1000V | Current: 30A | IP Rating: IP67
MC4 Branch Connectors

MC4 Branch Connectors

Y-type and T-type configurations, 1500V DC rated, flame retardant materials. Ideal for parallel string connections in large solar arrays.

Voltage: 1500V | Configuration: Y/T Type | Material: PPO
Anderson PowerPole Connectors

Anderson PowerPole

Modular design, 15A/30A/45A options, silver-plated contacts. Excellent for battery connections and portable power applications.

Current: 15-45A | Contact: Silver-plated | Design: Modular
Custom DC Connectors

Custom DC Connectors

Tailored specifications, multiple materials, custom branding available. Engineered for specific applications with unique requirements.

MOQ: 500pcs | Lead Time: 15-25 days | Full Customization

Why Partner with XiangOu for Your DC Connector Needs?

Supply Chain & Delivery

Efficient supply chain management with 7-15 days standard delivery. Rush orders supported with expedited production schedules.

Cost & Customization

Competitive pricing with volume discounts. Full customization capabilities including materials, specifications, and branding.

Quality Management

ISO certified quality systems with IQC, IPQC, and FQC testing. Comprehensive quality control at every production stage.

Technical Support

Direct engineer communication for design optimization. Free design feedback and technical consultation throughout your project.

Compliance & Certification

CE, RoHS, TUV certifications available. Full compliance documentation and support for international market requirements.

After-sales & Warranty

2-year standard warranty with extended options. Comprehensive after-sales support and replacement guarantee.

Frequently Asked Questions

Production & Quality Control

Manufacturing Excellence

Production Line

Advanced Production Lines

4 automated production lines with capacity of 50,000+ units per month. Latest injection molding and assembly equipment.

Clean Workshop

Clean Workshop Environment

5S management system, temperature and humidity controlled environment, strict safety protocols and ESD protection.

Key Equipment

Key Manufacturing Equipment

Precision injection molding machines, automated assembly lines, ultrasonic welding, and contact insertion equipment.

Quality Assurance

Incoming Quality Control

Incoming Quality Control (IQC)

100% raw material inspection including dimensional checks, material certification, and performance testing.

In-Process Quality Control

In-Process Quality Control (IPQC)

Real-time monitoring during production with statistical process control and immediate corrective actions.

Final Quality Control

Final Quality Control (FQC)

Comprehensive final inspection including electrical testing, mechanical testing, and visual inspection.

Inner Packaging

Inner Packaging

Anti-static bags, foam protection, individual labeling

Outer Packaging

Outer Packaging

Corrugated boxes, shock absorption, moisture protection

Pallet Packaging

Pallet Packaging

Wooden pallets, stretch wrap, export documentation

Custom Packaging

Custom Options

Branded packaging, special requirements, retail ready

Certifications & Compliance

ISO 9001 Certificate

ISO 9001:2015

ISO 14001 Certificate

ISO 14001:2015

CE Certificate

CE Marking

RoHS Certificate

RoHS Compliant

TUV Certificate

TUV Certified

The Ultimate DC Connector Guide

Comprehensive guide for engineers, procurement managers, and project managers covering selection criteria, quality assessment, customization processes, cost optimization, compliance requirements, and maintenance best practices.

Guide Contents

DC Connector fundamentals and key terminology
Selection guide: Applications, parameters, materials & processes
Quality assessment: Testing standards & inspection methods
Customization process & sampling key points
Cost structure & quotation optimization
Delivery, supply chain & risk control
Compliance & certification checklist
Maintenance, care & after-sales support

Q: How to quickly determine if a DC connector suits my application?

A: Check three key parameters: voltage rating (must exceed system voltage), current rating (with 25% safety margin), and IP rating (matching environmental conditions). Verify connector type compatibility with your existing system.

Q: What are the 3 most important parameters when selecting DC connectors?

A: 1) Electrical ratings (voltage/current capacity), 2) Environmental protection (IP rating, temperature range), 3) Mechanical specifications (mating force, retention strength, durability cycles).

Q: How do material and process choices affect performance and cost?

A: Premium materials (silver-plated contacts, PPO housings) improve conductivity and durability but increase cost 15-30%. Standard materials offer good performance for most applications at lower cost.

Start Your DC Connector Project Now

Get rapid response within 4 hours, customized solutions, free samples, and competitive pricing. Our engineering team is ready to support your project from concept to delivery.

Production Floor Quality Testing Assembly Line Final Inspection

Why Choose XiangOu Solar?

  • 20+ years manufacturing expertise
  • ISO certified quality systems
  • Fast 7-15 days delivery
  • MOQ from 100 pieces

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